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Optimize combustion to reduce energy consumption and minimize emissions
more than
90%
reduction in thermowell
design time
Fired heaters can see temperatures up to 1,100 degrees Celsius (2,000 degrees Fahrenheit), thusly reliable temperature sensors that can operate in this range are essential.
Automatically optimize your thermowell design to ensure the safest, most reliable and accurate temperature measurement for your application.
Automatically optimize your thermowell design to ensure the safest, most reliable and accurate temperature measurement for your application.
Temperature
Transmitter
Transmitter
Design Accelerator
UP TO
$1M
in potential savings in
unplanned shutdown
prevention
Leverage flame instability detection technology to prevent dangerous flame-out conditions.
Pressure
Transmitter
Transmitter
UP TO
35%
decrease in fuel
gas consumption
Changing from a volumetric or pressure control scheme to a mass flow control scheme for fuel gas can result in significantly reduced fuel gas consumption and reduced emissions.
Coriolis Mass
Flowmeter
Flowmeter
up to
90%
reduction in
unplanned shutdowns
Reliable flow measurement in the pass tubes is critical for reducing unplanned shutdowns, improving heater efficiencies and preventing heater tube damage.
Advanced SIL rated flow meters with redundancy can simplify and lower implementation cost.
Advanced SIL rated flow meters with redundancy can simplify and lower implementation cost.
Vortex Flow
Meters
Meters
Wedge Flow
Meters
Meters
UP TO
24%
improvement in fuel
savings with a 2%
reduction in stack O2
By measuring and controlling the amount of excess oxygen and/or CO in the flue gases from combustion, fired heaters can be operated at the best heat rate efficiency, lowest NOx, and generate the least amount of greenhouse gas while reducing fuel consumption.
Turnkey continuous emissions monitoring systems (CEMS) and gas analysis solutions ensure regulatory compliance for emissions reporting.
Turnkey continuous emissions monitoring systems (CEMS) and gas analysis solutions ensure regulatory compliance for emissions reporting.
Continuous Gas
Analyzer
Analyzer
Oxygen and
Combustibles
Analyzer
Combustibles
Analyzer
Gas
Chromatograph
Chromatograph
FIRED HEATER SOLUTIONS
Innovative Measurement Technologies
TEMPERATURE
PRESSURE
FUEL FLOW
FLOW
GAS ANALYSIS
Rosemount™ 3144P
Temperature Transmitter
Maintain ideal temperature with reliable and accurate measurement
The Rosemount 3144P Temperature Transmitter provides industry-leading accuracy, stability and reliability for your temperature measurements. It features a dual-compartment housing to ensure reliability and advanced diagnostics, such as hot backup capability, sensor drift alert, and thermocouple degradation aid in minimizing shutdowns. When combined with Rosemount X-well™ Technology and the Rosemount 0085 Pipe Clamp sensor, this transmitter can provide accurate measurement of process temperature, eliminating the need for a thermowell or process penetration.
Thermowell Design Accelerator
Eliminate the #1 Pain Associated with Thermowell Design
On average, engineers spend 50 hours calculating thermowells per project. Temperature points often need 3-4 recalculations per thermowell tag with traditional trial-and-error methods to pass ASME standards.
The Rosemount Thermowell Design Accelerator is a free online thermowell calculation tool that allows you to execute thermowell calculations up to 90% faster and reduces design time to just 15 minutes. It’s easy to use and guides you through complex projects, saving hours of wasted labor and resources. Calculations use ASME PTC-19.3 TW criteria for safe results to protect processes and the people that operate them.
The Rosemount Thermowell Design Accelerator is a free online thermowell calculation tool that allows you to execute thermowell calculations up to 90% faster and reduces design time to just 15 minutes. It’s easy to use and guides you through complex projects, saving hours of wasted labor and resources. Calculations use ASME PTC-19.3 TW criteria for safe results to protect processes and the people that operate them.
Rosemount™ 3051S Pressure Transmitter
Achieve unparalleled productivity
and efficiency
This scalable platform for integrated pressure, flow, and level measurements features fast start-ups, reduced operating costs, and increased accuracy. Advanced Diagnostics offer continual process and electrical loop monitoring. Process Intelligence technology monitors for abnormal conditions such as flame instability, and the Plugged Impulse Line diagnostic detects issues with the process connection. This device is also safety certified to IEC61508.
Elite, F-series or G-series
Micro Motion Meter
Coriolis mass flowmeter
Changing composition of fuel gas to the burners is one of the leading causes of heater instability. Most heaters utilize a control scheme where the outlet temperature is cascaded to the volumetric flow of the fuel gas. The energy content of the various components in the gas is much more consistent on a mass basis than it is on a volume basis. Changing to a mass-based fuel control scheme will therefore significantly stabilize heater operation making it safer, and reducing energy consumption and emissions.
Quad Vortex 8800 Flow Meters
Easy installation, reduced maintenance and superior reliability
Vortex flow meters offer many advantages for flow measurement including easy installation without impulse lines, no moving parts to maintain or repair, less leak potential and a wide flow turndown range. Additionally, Vortex meters are unique in that they can accommodate liquids, gasses, steam and corrosive applications. Vortex flow meters are also able to withstand high process pressures and temperatures.
Quad vortex meters are well-suited for safety applications:
Quad vortex meters are well-suited for safety applications:
2 sheddar bars, 4 independent sensors and transmitters
Allow 2oo3 voting
Safety certified
All welded design
Compact solution
Rosemount™ 9195 Wedge Flow Meter
Fully assembled design for harsh process fluids
Emerson’s Rosemount Wedge Meter technology provides optimized performance with an accurate, reliable, proven flow measurement, and is designed as a fully integrated flow meter solution. The Rosemount Wedge Meter can handle difficult applications such as slurries, dirty processes and abrasive fluids all while maintaining an accurate, repeatable flow measurement.
Rosemount™ CT5400 Continuous Gas Analyzer
Ensure regulatory compliance with continuous emissions monitoring
The CT5400 is a hybrid, lased-based analyzer designed for gas processing and emission monitoring applications. Combining Quantum Cascade Laser (QCL) and Tunable Diode Laser (TDL) technologies, expands gas analysis to both the near and mid-infrared range, covering many gas species using a unique intra-pulse spectroscopic method.
Rosemount™ OCX8800 Oxygen and Combustibles Analyzer
Safely control excess oxygen
The OCX8800 Oxygen and Combustibles Analyzer provides a continuous, accurate measurement of the oxygen and combustibles remaining in flue gases from a combustion process. The time-tested and world renowned zirconium oxide sensor is the basis for the oxygen measurement. This, coupled with the combustibles sensor can detect oxygen and combustibles concentrations in flue gases with temperatures up to 2600°F (1427°C).
Rosemount™ 470XA Gas Chromatograph
Control and optimize your process while ensuring environmental compliance
The Rosemount 470XA Gas Chromatograph is a compact and economical solution for standard natural gas C6+ BTU/CV applications, delivering accurate gas quality measurements that are fully traceable to international standards, including ISO requirements for validation and compositional gas analysis. Designed for custody transfer applications, the Rosemount 470XA Gas Chromatograph is certified to worldwide, metrological approvals, such as OIML R140, Ofgem, LNE, VNIIM, ONML, KazInMetr, GOST and CMC. An integrated software simplifies both local and remote operation. With its low utilities’ consumption and installation costs, the Rosemount 470XA Gas Chromatograph reduces total cost of ownership.